The Annular Beam DED Head for Internal Cylindrical Cladding is a high-speed reflective deposition head featuring annular powder feeding, with an optional off-axis wire feeding system for wire-based cladding. Designed for internal surfaces with diameters ≥180 mm, its circular beam provides uniform energy distribution and powder utilization ≥90%. Compatible with complex-shaped components, it produces low-distortion, smooth cladding layers. Supports stainless steel and hot-work tool steel deposition, delivering precise internal surface reinforcement and remanufacturing solutions.
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| Spot Quality | Intelligent Control and Monitoring | Material Compatibility | |||
Uniformity into a circular shape uniformity of energy distribution directly affects | Lens temperature, molten pool CCD vision, temperature, powder flow monitoring | Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders | |||
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| Modular Design | Functionality | Safety | |||
The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service | High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating( e.g., IP65) | Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality. |
Performance Parameters | |
Fiber Interface | LOE |
Optical Path Structure | Standard transmission structure |
Cooling Type | Water cooling |
Power Options | 6KW/12KW |
Spot Size | Φ6.5 |
Applicable Materials | Iron-based, nickel-based, cobalt-based, copper titanium and other metal powders |
Operating Wavelength | 1080nm |
Auxiliary Functions | Lens temperature monitoring |
Ideal for surface strengthening and cladding repair of cylindrical, tubular, and flat components across various industries:
Mining & hydraulic support – External surface reinforcement of cylinder barrels and hydraulic legs in coal mining roof supports.
Steel & metal rolling – Wear-resistant cladding for mill rolls, backup rolls, work rolls, and other frequently replaced parts.
Power transmission systems – Surface performance improvement for crankshafts, drive shafts, main shafts, and other rotating components.
Pipeline & energy sectors – External wall protection for pipes used in oil, gas, chemical, and power generation facilities.
Hydraulic systems – Uniform cladding on plungers, sleeves, and tubular parts to ensure sealing reliability.
Flat or partial surfaces – Targeted cladding on localized flat areas or irregular workpiece surfaces.
Q1: What is the minimum internal diameter required for using this annular beam DED head?
A1: This internal cladding head is specifically designed for internal surfaces with a minimum diameter of 180 mm (≈7 inches). The annular beam
design provides uniform energy distribution around the circumference, making it ideal for refurbishing hydraulic cylinder barrels, pipe
interiors, and mining bore components. For diameters smaller than 180 mm, please contact our team to discuss alternative solutions.
Q2: Will internal cladding cause distortion or heat damage to my cylindrical component?
A2: No. The annular beam design delivers uniform energy distribution with optimized heat input control, producing low-distortion and smooth
cladding layers even on thin-walled cylinders. Combined with high-efficiency water cooling and real-time temperature monitoring, this head
minimizes thermal stress — critical for maintaining dimensional tolerances on high-value components like hydraulic pistons, mill rolls, and
drive shafts.
