The Wire Laser Deposition Head for External Cylindrical Cladding features a transmissive optical system with off-axis wire feeding, achieving 100% material utilization for efficient and stable cladding. It is fully compatible with robotic systems for complex and vertical surface deposition, delivering low dilution, minimal distortion, and excellent surface flatness. The head supports a wide range of wire materials, including copper, aluminum, and titanium alloys, across multiple hardness levels. Its optimized design maximizes deposition efficiency and consistency on complex components, providing a reliable solution for high-performance industrial cladding applications.
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| Spot Quality | Intelligent Control and Monitoring | Material Compatibility | |||
Uniformity into a circular shape uniformity of energy distribution directly affects | Lens temperature, molten pool CCD vision, temperature, powder flow monitoring | Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders | |||
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| Modular Design | Functionality | Safety | |||
The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service | High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating( e.g., IP65) | Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality. |
Performance Parameters | |
Fiber Interface | LOE |
Optical Path Structure | Standard transmission structure |
Cooling Type | Water cooling |
Power Options | 6KW |
Spot Size | Φ5 |
Applicable Materials | Iron-based, nickel-based, cobalt-based, copper titanium and other metal powders |
Operating Wavelength | 1080nm |
Auxiliary Functions | Lens temperature monitoring |
Ideal for surface strengthening and cladding repair of cylindrical, tubular, and flat components across various industries:
Mining & hydraulic support – External surface reinforcement of cylinder barrels and hydraulic legs in coal mining roof supports.
Steel & metal rolling – Wear-resistant cladding for mill rolls, backup rolls, work rolls, and other frequently replaced parts.
Power transmission systems – Surface performance improvement for crankshafts, drive shafts, main shafts, and other rotating components.
Pipeline & energy sectors – External wall protection for pipes used in oil, gas, chemical, and power generation facilities.
Hydraulic systems – Uniform cladding on plungers, sleeves, and tubular parts to ensure sealing reliability.
Flat or partial surfaces – Targeted cladding on localized flat areas or irregular workpiece surfaces.
Q1: What is the powder utilization rate of this annular laser deposition head, and what hardness range can the cladding layer achieve?
A1: This annular deposition head achieves a powder utilization rate exceeding 90% thanks to its precision annular powder distribution and smooth
powder delivery design. The resulting cladding layer supports carbide coatings with a hardness range of 15–70 HRC, making it suitable for
applications that require either enhanced wear protection or improved machinability after cladding.
Q2: Can this external cylindrical cladding head be integrated with robotic systems for cladding on non-cylindrical or complex-shaped components?
A2: Yes. The system is specifically designed for robotic automation and is compatible with complex-shaped component cladding. While optimized
for external cylindrical surfaces (such as hydraulic legs, mill rolls, and drive shafts), it can also perform targeted cladding on flat or irregular
workpiece surfaces, offering high flexibility for industrial repair and surface enhancement applications.
